Place of Origin:
CHINA
Brand Name:
SHANBAO
Certification:
ISO 9001
Model Number:
Buhler 660
Introduction:
Shanbao Machine Mould Company has produced dies for over 30 years, it's one of the most professional factories in China.
After these years of development, we can independently forge the work blanks and have a strong R&D team to design and produce the Dies.
The dies are made of X46Cr13, we're choosing the best quality raw material and enhancing the die's quality from the beginning.
The hole's pattern will be designed based on the feed ingredients, particle zie, PDI, and particle hardness.
High vacuum heat treatment ensures small deformation through the chassis's rotation and air convection.
The shape of the Holes:
There are several types of holes, the most common structures of die holes are straight holes, release stepped holes, external conical holes, internal conical holes, etc. Different die-hole structures are suitable for the different raw materials and feed formulas for pelleting.
Compression ratio:
Generally, the higher the compression ratio the denser the finished pellets, but it does not mean the better pellet. The compression ratio should be calculated based on raw materials for pellets and types of feed, buyers can customize dies with different hole diameters and compression ratios according to the situations and requirements.
Parameter:
Raw Material | X46Cr13 |
Type | Clamp & Screw |
Hole Finish | Ra 0.4-1.2 |
Hardness | 52-55 HRC |
Blind Hole Number | 0 |
Heat Treatment | Vacuum Heat Treatment |
Hole’s Specification | 1-12mm |
Characteristics:
High productivity
High wear-resistance
High corrosion-resistance
High fatigue-resistance
High impact-resistance
High accuracy + Long lifespan
Production Capacity:
Die processing equipment | Quantity |
CNC 4 Axial gun drilling machine | 32 |
CNC countersinking machine | 12 |
Cleaning machine for Dies
|
8 |
Vacuum quenching machine | 4 |
Internal grinder | 6 |
Turning-lathe | 18 |
Packing:
1. Wooden case packing
2. Pallet package
Our advantages:
1. Correct work blank dosing and forging are done independently by ourselves since we have our forging plant. We use the best stainless steel X46Cr13 which is high carbon and high chromium to ensure the work blanks have enough hardness and toughness.
2. Extremely precise forging and lathing assure high dimensional accuracy and a bright and clean surface.
3. Advanced Germany gun drill equipment, tools, and drilling hole software are used in die hole processing: High accuracy of die hole position.
4. High rotating speed(18000R/M)and imported tools and cooling liquid ensure process conditions as drilling required; Small roughness of the processed die hole, ensures pelleting output and quality; Quality and service life of die is guaranteed.
5. The die's heating is through the chassis's rotation and air convection which results in small deformation of the ring die. And high vacuum to make oxidation reaction-free and ensure the hole’s inner finish. The high cooling rate ensures that the carbide distribution is more uniform, and the hardenability and uniformity of the ring die are guaranteed.
Tips for storage Dies
The pellet dies or ring dies are the main accessory of the pellet mill and play an important role during the pelleting.
1. The dies should be stored in a dry, clean place and marked with the specification.
2. Suggest applying anti-rust oil if the die won't be used for a long time.
3. Pls apply oil soak or oil boil when the holes are clogged and then re-pellet.
4. Apply oil particles to fill the holes if the die will be stored over 6 months.
Send your inquiry directly to us