High Wear And Corrosion Resistance For BUHLER 508E Pellet Mill Dies With X46Cr13

Introduction:

Shanbao Machinery, established in 1989, is a leading manufacturer of high-performance pellet mill dies, dedicated to helping you optimize your feed production and maximize efficiency. We are a large-scale professional feed machinery fittings manufacturer, integrating production, sales, and service. Our headquarters is located in the new zone of Meishan Industrial Park, Sichuan, China.

What Sets Us Apart:

Vertical Integration: We are the only dies manufacturer in China with our own forging and casting factory, giving us complete control over quality from the very beginning.

Expertise: Our team of 15 professional technicians boasts over 30 years of experience in machinery production, ensuring unparalleled expertise in die design and manufacturing.

Uncompromising Quality: We use premium X46Cr13 stainless steel and employ state-of-the-art manufacturing techniques to create dies that are built to last.

Hole Pattern Design:

Hole Diameter: Shanbao Machinery can customize the hole diameter to achieve the desired pellet size and meet the specific requirements of your feed material. The standard range is 1-12mm, but we can discuss specific needs beyond this range.

Hole Shape: Shanbao Machinery offers a variety of hole shapes to optimize pellet formation and reduce friction. This includes:

Straight Holes: Simple, cost-effective, suitable for softer materials.

Release Stepped Holes: Designed to prevent clogging and improve pellet flow, ideal for fibrous materials.

External Conical Holes: Conical shape helps with pellet formation and reduces friction, suitable for harder materials.

Internal Conical Holes: Similar to external conical, but the taper is inside the hole, providing additional support for pellet formation.

Hole Arrangement: The arrangement of holes within the die can be customized to achieve the desired pellet size, shape, and density. We can design custom patterns based on your specific feed ingredients, particle size, and desired pellet characteristics.

Compression Ratio:

Compression Ratio Adjustment: Shanbao Machinery can adjust the compression ratio based on your feed material, desired pellet density, and desired pellet durability. A higher compression ratio generally results in denser pellets, but it's important to consider the specific feed material and desired pellet characteristics.

Feed Type Consideration: Different types of feed require varying compression ratios. For example, feed for livestock requires a different compression ratio than feed for poultry. Our engineers can help determine the optimal compression ratio for your specific application.

Material Selection:

Standard X46Cr13 Stainless Steel: Shanbao Machinery's dies are typically made from premium X46Cr13 stainless steel, known for its high carbon and chromium content, ensuring exceptional hardness and toughness.

Alternative Materials: For specific applications requiring exceptional wear resistance, we can offer other materials, such as carbide. We can discuss the suitability of alternative materials based on your specific needs and operating conditions.

Additional Customization:

Blind Hole Number: Shanbao Machinery can adjust the number of blind holes in the die based on your specific requirements. Blind holes are used to improve pellet formation and reduce friction.

Heat Treatment: We offer a standard vacuum heat treatment process to ensure a uniform, hardened structure, minimizing deformation and maximizing die lifespan. However, we can discuss alternative heat treatment options if needed.

Benefits of Customization:

Optimized Pellet Production: Customized dies are designed to meet the specific needs of your feed production, leading to improved pellet quality, increased output, and reduced downtime.

Reduced Operating Costs: Dies tailored to your feed material and process can minimize wear and tear, leading to longer die lifespan and reduced maintenance costs.

Enhanced Pellet Quality: Customized dies can help you achieve the desired pellet characteristics, such as density, durability, and appearance.

Shanbao Machinery's Expertise:

Shanbao Machinery's team of experienced engineers can work with you to design the optimal pellet mill die for your specific application, ensuring you achieve the best possible results in your feed production. We are committed to providing you with the highest quality dies and the best possible support to meet your feed production needs.

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